Business Details
Aeronautical Engineering & FAA Certification Services
Fliegen Works provides professional aeronautical engineering services to the aviation industry, specializing in FAA certification and compliance solutions. With over two decades of experience, our team delivers structural approvals, Designated Engineering Representative (DER) certifications, and Supplemental Type Certificate (STC) projects for aircraft modifications. We manufacture FAA-approved parts through our Parts Manufacturing Approval (PMA) and support one-off prototypes with DAR conformity.Our expertise spans antenna installations, float conversions, camera systems, and complex structural repairs, serving repair stations, avionics shops, and aircraft owners. We prioritize timely, accurate engineering while maintaining rigorous adherence to FAA regulations and industry standards. Our staff includes certified professionals with extensive experience in aviation engineering, ensuring clients receive reliable, code-compliant solutions tailored to their specific needs.
Services
FAA Certification
DER Approval
STC Projects
Aircraft Modifications
Parts Manufacturing
Highlights and features
- Over 300 FAA-certified projects completed
- Specialized in DER approvals and STC documentation
- Structural expertise for aircraft modifications
- PMA-certified part manufacturing capabilities
- Experienced team with aviation engineering credentials
Associations and certifications
- FAA
- Parts Manufacturing Approval (PMA)
Services
FAA Certification
Fliegen Works provides FAA certification services for aircraft modifications, ensuring compliance with federal aviation regulations. Our team prepares documentation, conducts structural analysis, and manages approval processes for antenna installations, float conversions, and system upgrades. We specialize in STC projects and DER approvals, delivering solutions that meet rigorous safety and performance standards for commercial and private aircraft operators.
Structural Analysis
Our structural analysis services cover aircraft modifications, repairs, and component installations. We perform load calculations, material stress testing, and FAA-compliant documentation for antenna doublers, float installations, and custom part integrations. Using advanced CAD modeling and physical testing, we ensure modifications maintain airworthiness while meeting operational requirements for diverse aircraft platforms.
Parts Manufacturing
Through our Parts Manufacturing Approval (PMA), Fliegen Works produces FAA-certified aircraft components including antenna doublers and specialized mounting systems. We support both production runs and one-off prototypes with DAR-conformity documentation. Our manufacturing capabilities include sheet metal fabrication, machining, and composite part production, ensuring precise adherence to engineering specifications and regulatory requirements.
Camera Systems
We design and certify camera installations for aerial photography and survey operations. Our services include structural reinforcement, FAA approval documentation, and STC development for helicopter-mounted and fixed-wing camera systems. We provide complete solutions from initial design through flight testing, ensuring compliance with airworthiness standards while optimizing system performance for applications like pipeline inspection and environmental monitoring.
Float Conversions
Fliegen Works specializes in seaplane float installations and amphibious conversion projects. We engineer structural reinforcements, perform load analysis, and obtain FAA certification for float systems on Cessna and other aircraft models. Our STC development process includes water landing simulations, flight testing, and comprehensive documentation to ensure safe, compliant operations for both recreational and commercial seaplane operators.
People
Micah Hamley
President
Aeronautical engineer with 22 years of aviation industry experience, holding FAA DER credentials. Graduated from Embry-Riddle Aeronautical University. Completed over 300 certification projects including engine conversions and STC developments.
Kathy Zavitz
Office Manager
Organizational leader ensuring operational efficiency. Coordinates team activities and maintains administrative systems to support engineering projects and client communications.
Scotti Shaner
Drafter
CAD specialist skilled in 2D/3D modeling using SolidWorks and AutoCAD. Develops precise engineering drawings and troubleshoots model compatibility across client systems.
Jody Durant
Quality Control Inspector
Aerospace quality assurance expert with NDT certification. Oversees inspection processes and ensures compliance with industry standards for manufactured components.
Daniel Henke
Engineer
Structural specialist with UC Davis degree. Focuses on float installations, antenna systems, and repair projects. Combines technical expertise with creative problem-solving for complex aviation challenges.
Questions
What FAA certification services do you offer?
We provide DER approvals, STC documentation, and structural analysis for aircraft modifications including antenna installations, float conversions, and system upgrades.
Can you help with custom aircraft part manufacturing?
Yes, through our PMA certification, we produce FAA-approved parts including antenna doublers and specialized mounting systems for various aircraft platforms.
Do you handle seaplane float installations?
We engineer and certify float conversions for Cessna and other aircraft models, including structural reinforcement and FAA compliance documentation.
What camera system installations do you support?
We design and certify aerial camera systems for survey and inspection applications, including structural integration and FAA approval processes.
How do you ensure project compliance?
We follow FAA regulatory guidelines, maintain PMA certification, and employ experienced DER-qualified engineers for all compliance documentation.
What engineering software do you use?
We utilize SolidWorks, AutoCAD, and specialized aviation analysis tools for structural modeling, system design, and FAA compliance documentation.
