Business Details
26 Years
experience
Your Partner in Strategic Mechanical Engineering
Morelli Engineering has been your trusted partner in strategic mechanical engineering since 2000. Our expertise spans product design, thermal and vibration analysis, and comprehensive engineering support tailored to commercial, military, and medical applications. With decades of combined experience, we specialize in transforming concepts into market-ready products through collaboration, precision, and innovation. Our services include CAD modeling, finite element analysis, documentation, and strategic sourcing, ensuring clients receive end-to-end solutions. We pride ourselves on understanding the intricate interplay of mechanical, electrical, and software systems to deliver robust, cost-effective designs.Backed by a network of industry experts and local vendors, we provide tailored support that aligns with your project's unique needs. Our commitment to transparency, client-centric communication, and adherence to schedules has earned us long-term partnerships and industry recognition. As a licensed professional engineering firm in Oregon, we combine technical excellence with practical problem-solving to help clients achieve their legacy-defining goals.
Services
Mechanical Engineering Design
Thermal Analysis
Vibration Analysis
Product Design
CAD Modeling
FEA Analysis
Strategic Sourcing
Documentation Support
Electronic Packaging
Fixture Design
Details
- Year established: 2000
Highlights and features
- We offer 30+ years of mechanical engineering expertise since 1984.
- Our collaborative approach integrates mechanical, electrical, and software systems seamlessly.
- We provide end-to-end solutions from concept to production documentation.
- Our local vendor network ensures cost-effective sourcing and manufacturing.
- We guarantee timely delivery with precise milestone tracking.
Associations and certifications
- Licensed Professional Engineer, Oregon
What people say
Collaboration
Knowledgeable
Hard working
Cost tradeoffs
Met milestones
Services
Mechanical Engineering Design
We create precision mechanical designs for commercial, military, and medical applications. Our process includes concept development, CAD modeling, and detailed documentation to transform ideas into market-ready products. We specialize in integrating mechanical systems with electronic components for optimal performance.
Thermal Analysis
Our thermal analysis services optimize cooling solutions using FEA and CFD techniques. We evaluate heat dissipation, fan sizing, and heat sink efficiency to prevent overheating in electronic components and ensure product reliability under demanding conditions.
Vibration Analysis
We conduct vibration FEA analysis to predict product behavior under stress. Our services include fixture design, resonance testing, and structural optimization to ensure mechanical integrity in harsh environments like military and industrial applications.
FEA Analysis
Our finite element analysis services cover thermal, stress, and vibration testing. We use advanced simulation tools to identify potential failures, optimize designs, and validate performance before prototyping, reducing development costs and timelines.
Strategic Sourcing
We connect clients with cost-effective manufacturers and suppliers through our extensive local network. Our sourcing expertise ensures quality component production while maintaining design specifications and budget constraints.
People
Gerry Morelli
Principal Engineer
Gerry Morelli, P.E., has 30+ years of mechanical engineering experience since 1984. He specializes in product design, thermal analysis, and electronic packaging. Prior roles include senior positions at Planar Systems and Tektronix. Licensed in Oregon, he holds a BS in Mechanical Engineering from Portland State University.
Questions
What engineering services do you specialize in?
We specialize in mechanical product design, thermal/vibration analysis, CAD modeling, FEA analysis, and strategic sourcing for commercial, military, and medical applications.
Do you work with clients outside the Portland area?
While based in Portland, we support clients across the Northwest and nationally through remote collaboration and strategic partnerships.
How do you ensure design quality and reliability?
We use advanced FEA analysis, rigorous testing protocols, and decades of practical experience to deliver robust, market-ready designs.
What industries do you serve?
We serve commercial, military, medical, and industrial sectors with specialized expertise in electronic packaging and thermal management.
Can you handle complete product design projects?
Yes, we offer full-cycle product design from concept to production, including documentation, sourcing, and manufacturing support.
Are you a licensed engineering firm?
Yes, we are a licensed professional engineering firm in Oregon with Gerry Morelli, P.E., as principal engineer.
