Business Details
28 Years
experience
Custom Automation Solutions for Industrial Efficiency
Since 1998, Big Sky Engineering has pioneered turnkey automation solutions, delivering innovative and cost-effective systems that exceed industry standards. Headquartered in Verona, Wisconsin, our 67,000-square-foot facility combines cutting-edge technology with a team of skilled professionals to design custom automation systems for efficiency and lean manufacturing. Recognized with nominations for the Fanuc Integrator of the Year award, we specialize in packaging, assembly, inspection systems, closure lining, and custom automation.Our commitment to continuous research and development ensures we remain at the forefront of automation technology. With decades of combined experience, our leadership team brings expertise in medical device manufacturing, aerospace, and thermoform packaging. We prioritize client partnerships through tailored solutions, proactive maintenance contracts, and rapid technical support, ensuring seamless integration and exceptional performance across diverse industries worldwide.
Services
Automated Assembly Equipment
Material Handling Systems
Custom Robot Work Cells
Process Inspection Systems
Closure Lining Machines
Research & Development
Maintenance Contracts
Parts Supply
Remote Support
Training Programs
Details
- Year established: 1998
Highlights and features
- We offer over 25 years of experience in industrial automation engineering
- Our team delivers customized turnkey automation systems tailored to your needs
- We provide proactive maintenance contracts with scheduled inspections
- Our Wisconsin facility features 67,000 sq ft of advanced manufacturing space
- We maintain inventory of quality-approved spare parts for rapid delivery
Services
Automated Assembly Equipment
Our automated assembly equipment integrates advanced robotics, conveyor systems, and pick-and-place machines for precision manufacturing. These systems optimize production lines across medical, automotive, and consumer goods industries. With decades of engineering expertise, we deliver custom solutions that ensure efficiency, reduce downtime, and maintain superior quality standards globally.
Custom Robot Work Cells
We design custom robotic work cells for assembly, welding, and material handling applications. Our solutions combine precision control systems with advanced robotics to enhance productivity. Tailored to specific manufacturing requirements, these cells improve operational efficiency while maintaining strict quality standards through seamless integration with existing production lines.
Process Inspection Systems
Our process inspection systems utilize 2D/3D vision technology and force detection for precision quality control. These systems ensure compliance with industry standards through automated defect detection and real-time monitoring. Designed for diverse manufacturing environments, they enhance product consistency while reducing manual inspection requirements across multiple sectors.
Maintenance Service Contracts
We offer proactive maintenance contracts for automated machinery, including scheduled inspections and emergency repairs. Our agreements ensure optimal equipment performance while minimizing downtime. With rapid parts delivery and engineering support, these contracts provide comprehensive protection for automation systems across various industrial applications.
Material Handling Systems
Our material handling systems feature robotic palletizers, conveyors, and automated transfer equipment. Designed for efficiency in warehouse and production environments, these systems streamline operations while improving safety. Custom configurations adapt to diverse manufacturing needs, ensuring seamless integration with existing automation infrastructure.
People
Joel Cunningham
Owner & President
With over 30 years in industrial automation, Joel founded Big Sky Engineering in 1998 after extensive experience in machining trades and aerospace manufacturing. His leadership drives innovation in custom automation solutions.
Mark Strasser
V.P
Mark brings decades of automation design expertise, having co-founded Big Sky Engineering in 1998. His career spans roles at Seiders Manufacturing and Placon, developing specialized automation systems for thermoform packaging and industrial applications.
Questions
What industries do you serve with automation solutions?
We serve medical device manufacturing, automotive, consumer goods, aerospace, and packaging industries with customized automation systems tailored to their specific production requirements.
Do you offer maintenance support for automation equipment?
Yes, we provide comprehensive maintenance service contracts including scheduled inspections, emergency repairs, and rapid parts delivery to ensure optimal equipment performance.
Can you develop custom robotic work cells?
Yes, we design and implement custom robotic work cells for assembly, welding, and material handling applications tailored to specific manufacturing requirements.
Do you provide remote technical support?
Yes, we offer remote service support for troubleshooting automated equipment, enabling immediate assistance without requiring on-site technician visits.
What is your experience with medical device automation?
We have extensive experience in medical device automation, delivering systems that meet strict regulatory standards for precision machining, cleanliness, and quality assurance.
Where is your manufacturing facility located?
Our 67,000-square-foot manufacturing facility is located in Verona, Wisconsin, featuring advanced technology for designing and building custom automation systems.
Videos
