Business Details
32 Years
experience
Process Control Engineering Experts
Since 1994, Process Control Solutions has delivered process control engineering and consulting services to major manufacturing and production facilities across the United States. Our expertise spans capital projects, process optimization, and ongoing operations support for Fortune 500 companies in power systems, chemicals, food production, and waste management. We specialize in control systems programming, process dynamic modeling, real-time data historian configuration, and system integration. Our team collaborates effectively with facility owners and equipment suppliers while maintaining core principles of integrity, value delivery, and attention to detail.With decades of combined experience, we provide customized training programs on process control principles and application-specific solutions. Our services include pre-startup inspections, commissioning support, and development of proprietary tools like Datatrap-3000 for data collection and analysis. We measure success through our clients' operational improvements and long-term partnerships built on technical expertise and reliable execution.
Services
Process Control Strategy
Control Systems Programming
Process Dynamic Modeling
System Integration
Data Historian Configuration
Project Management
Electrical Engineering
Pre-Startup Inspection
Process Optimization
Control Loop Testing
Details
- Year established: 1994
Highlights and features
- We have over 25 years of specialized experience in process control engineering
- Our team collaborates effectively with facility owners and equipment suppliers
- We develop proprietary tools like Datatrap-3000 for advanced data analysis
- Our engineers provide customized on-site training tailored to client needs
- We maintain core principles of integrity and attention to detail in all projects
Services
Process Control Strategy
We develop customized process control strategies that optimize manufacturing operations across multiple industries. Our engineers create tailored control system designs that improve efficiency and reliability. With decades of experience, we implement solutions that reduce downtime and enhance process stability for major production facilities.
Control Systems Programming
Our programming services cover DCS, PLC, and hybrid control systems for complex industrial applications. We configure control loops, sequences, and human-machine interfaces that integrate seamlessly with existing infrastructure. Our team ensures reliable communication between control systems and other operational technologies across manufacturing facilities.
Process Dynamic Modeling
We create dynamic process models that predict system behavior under various operating conditions. This enables proactive optimization of control strategies before implementation. Our modeling services help clients identify potential issues and improve process efficiency through data-driven analysis of complex industrial systems.
Data Historian Configuration
Our real-time data historian configuration services enable continuous process monitoring and analysis. We implement Datatrap-3000 solutions for high-frequency data collection from control systems. This allows clients to perform detailed process analysis, identify trends, and make data-informed decisions for ongoing optimization efforts.
Process Optimization
We deliver comprehensive process optimization services that enhance operational performance across multiple industries. Our engineers analyze existing systems to identify improvement opportunities and implement control strategies that maximize productivity. Through continuous monitoring and adjustment, we help clients achieve measurable efficiency gains in their manufacturing operations.
Questions
What industries do you specialize in?
We serve power generation, chemical processing, food production, pulp and paper, waste management, defense, and general manufacturing sectors.
Do you offer on-site training programs?
Yes, we provide customized on-site training covering process control principles, loop tuning, and system optimization tailored to client-specific operations.
What control systems do you support?
Our engineers work with DCS, PLC, and hybrid control systems including Honeywell TDC-3000 and other major industrial platforms.
Do you develop proprietary software tools?
Yes, we developed Datatrap-3000 for high-frequency data collection and DTTools for advanced analysis of process data from control systems.
What geographic areas do you serve?
We provide services across the United States for major manufacturing and production facilities in various process industries.
